DRIVE CYCLE-BASED LOSS EVALUATION OF TWO-LEVEL AND THREE-LEVEL INVERTERS IN 400 V AND 800 V ELECTRIC VEHICLE APPLICATIONS
DOI:
https://doi.org/10.62985/j.huit_ojs.vol26.no5.697Keywords:
Electric vehicle, efficiency, loss calculation, traction inverter.Abstract
In this paper, the driving cycle model tested by the Environmental Protection Agency (EPA) is utilized to analyze power losses in inverter components, aiming to assess the actual performance and energy consumption of electric vehicle drive systems. The primary losses considered include conduction and switching losses that occur under real-world operating conditions. The analyzed conditions cover urban environments, highways, and challenging terrains involving multiple phases of acceleration and deceleration. Two types of semiconductor devices are evaluated: Silicon Insulated Gate Bipolar Transistor (Si IGBT) and Silicon Carbide Metal-Oxide-Semiconductor Field-Effect Transistor (SiC MOSFET), corresponding to battery system voltage levels of 400 V and 800 V, respectively. Three inverter configurations are considered in this study: two-level inverter, T-type three-level inverter, and ANPC three-level inverter. The efficiency and energy losses of each configuration are assessed based on simulation results.
References
[1] S. Satpathy, S. Bhattacharya and V. Veliadis, "Comprehensive Loss Analysis of Two-level and Three-Level Inverter for Electric Vehicle Using Drive Cycle Models," IECON 2020 The 46th Annual Conference of the IEEE Industrial Electronics Society, Singapore, 2020, pp. 2017-2024, doi: https://doi.org/10.1109/IECON43393.2020.9254520
[2] I. Aghabali, J. Bauman, P. J. Kollmeyer, Y. Wang, B. Bilgin and A. Emadi, "800-V Electric Vehicle Powertrains: Review and Analysis of Benefits, Challenges, and Future Trends," IEEE Transactions on Transportation Electrification, vol. 7, no. 3, pp. 927-948, Sept. 2021, doi: https://doi.org/10.1109/TTE.2020.3044938
[3] C. Jung, "Power Up with 800-V Systems: The Benefits of Upgrading Voltage Power for Battery-Electric Passenger Vehicles," IEEE Electrification Magazine, vol. 5, no. 1, pp. 53-58, Mar. 2017, doi: https://doi.org/10.1109/MELE.2016.2644560
[4] A. Morya, M. Moosavi, M. C. Gardner and H. A. Toliyat, "Applications of Wide Bandgap (WBG) Devices in AC Electric Drives: A Technology Status Review," 2017 IEEE International Electric Machines and Drives Conference (IEMDC), Miami, FL, USA, 2017, pp. 1-8, doi: https://doi.org/10.1109/IEMDC.2017.8002288
[5] A. B. Jørgensen, S. Bęczkowski, C. Uhrenfeldt, N. H. Petersen, S. Jørgensen and S. Munk-Nielsen, "A Fast-Switching Integrated Full-Bridge Power Module Based on GaN eHEMT Devices," IEEE Transactions on Power Electronics, vol. 34, no. 3, pp. 2494-2504, Mar. 2019, doi: https://doi.org/10.1109/TPEL.2018.2845538
[6] G. Deboy, O. Haeberlen and M. Treu, "Perspective of Loss Mechanisms for Silicon and Wide Band-Gap Power Devices," CPSS Transactions on Power Electronics and Applications, vol. 2, no. 2, pp. 89-100, June 2017, doi: https://doi.org/10.24295/CPSSTPEA.2017.00010
[7] D. Bortis, B. Wrzecionko and J. W. Kolar, "A 120 °C Ambient Temperature Forced Air-Cooled Normally-Off SiC JFET Automotive Inverter System," 2011 Twenty-Sixth Annual IEEE Applied Power Electronics Conference and Exposition (APEC), Fort Worth, TX, USA, 2011, pp. 1282-1289, doi: https://doi.org/10.1109/APEC.2011.5744758
[8] C. Zhang, S. Srdic, S. Lukic, Y. Kang, E. Choi and E. Tafti, "A SiC-Based 100 kW High-Power-Density (34 kW/L) Electric Vehicle Traction Inverter," 2018 IEEE Energy Conversion Congress and Exposition (ECCE), Portland, OR, USA, 2018, pp. 3880-3885, doi: https://doi.org/10.1109/ECCE.2018.8558373
[9] D. Han, J. Noppakunkajorn and B. Sarlioglu, "Comprehensive Efficiency, Weight, and Volume Comparison of SiC- and Si-Based Bidirectional DC–DC Converters for Hybrid Electric Vehicles," IEEE Transactions on Vehicular Technology, vol. 63, no. 7, pp. 3001-3010, 2014, doi: https://doi.org/10.1109/TVT.2014.2323193
[10] G. Liu, K. H. Bai, M. McAmmond, A. Brown, P. M. Johnson, A. Taylor and J. Lu, "Comparison of SiC MOSFETs and GaN HEMTs Based High-Efficiency High-Power-Density 7.2kW EV Battery Chargers," 2017 IEEE 5th Workshop on Wide Bandgap Power Devices and Applications (WiPDA), Albuquerque, NM, USA, 2017, pp. 391-397, doi: https://doi.org/10.1109/WiPDA.2017.8170579
[11] G.-J. Su, "Comparison of Si, SiC, and GaN Based Isolation Converters for Onboard Charger Applications," 2018 IEEE Energy Conversion Congress and Exposition (ECCE), Portland, OR, USA, 2018, pp. 1233-1239, doi: https://doi.org/10.1109/ECCE.2018.8558063
[12] N. Christensen, S. Bęczkowski, C. Uhrenfeldt and S. Munk-Nielsen, "Cost, Efficiency and Power Density Pareto Investigation of Three Phase Inverters," 2018 20th European Conference on Power Electronics and Applications (EPE’18 ECCE Europe), Riga, Latvia, 2018, pp. P.1-P.8. [Online]. Available: https://ieeexplore.ieee.org/document/8515314
[13] C. S. Goli, S. Essakiappan, P. Sahu, M. Manjrekar and N. Shah, "Review of Recent Trends in Design of Traction Inverters for Electric Vehicle Applications," 2021 IEEE 12th International Symposium on Power Electronics for Distributed Generation Systems (PEDG), 2021, pp. 1-6, doi: https://doi.org/10.1109/PEDG51384.2021.9494164
[14] A. Allca-Pekarovic, P. J. Kollmeyer, P. Mahvelatishamsabadi, T. Mirfakhrai, P. Naghshtabrizi and A. Emadi, "Comparison of IGBT and SiC Inverter Loss for 400V and 800V DC Bus Electric Vehicle Drivetrains," 2020 IEEE Energy Conversion Congress and Exposition (ECCE), Detroit, MI, USA, 2020, pp. 6338-6344, doi: https://doi.org/10.1109/ECCE44975.2020.9236202
[15] United States Environmental Protection Agency, "Dynamometer Drive Schedules." Accessed: Oct. 18, 2026. [Online]. Available: https://www.epa.gov/vehicle-and-fuel-emissions-testing/dynamometer-drive-schedules
[16] Semikron Danfoss, "SiC Modules." Accessed: Oct. 18, 2026. [Online]. Available: https://www.
semikron-danfoss.com/products/power-modules/power-modules-by-chip-technology/sic-modules
[17] V. N. Nguyen, A. T. Nguyen, D. D. To and D.-C. Lee, "Parameter Identification of Induction Motors Based on Third-Order Generalized Integrators," IEEE Access, vol. 12, pp. 140660-140670, 2024, doi: https://doi.org/10.1109/ACCESS.2024.3467381
[18] Z. Jin, "Research on Multilevel DC-AC Inverter for Electric Vehicles Based on SVPWM," 2024 5th International Conference on Artificial Intelligence and Electromechanical Automation (AIEA), Shenzhen, China, 2024, pp. 600-605, doi: https://doi.org/10.1109/AIEA62095.2024.10692432


